PiControl Solutions
PiControl Solutions

STB835 - Steam Turbine & Boiler Control Course

Turbine and boiler control coordination for power generation and utility steam systems - 2 days in the classroom or 16 hours online, covering turbine speed and load control, boiler-turbine coordination, drum level, and steam pressure and temperature control.

Boiler-turbine coordination for power & utility systemsCompletion certificate included
Overview

Steam Turbine & Boiler Control

The STB835 course trains power plant engineers, process control engineers, DCS technicians, and boiler and turbine operators to coordinate steam turbine and boiler control in power generation and utility process steam systems. Where BLR217 focuses on combustion control and drum-level control inside the boiler itself, STB835 moves outward to the coupling between the boiler and the turbine, covering turbine speed and load control, Boiler Follow, Turbine Follow, and Coordinated Control modes, and how combustion control response interacts with turbine demand as load changes.

STB835 runs as 2 days of classroom training or 16 hours online, and moves from steam cycle and control-mode fundamentals into applied coordination strategies for drum level, steam pressure, and steam temperature. Attendees work through the same boiler-turbine coordination challenges covered on PiControl's process control software for power plants page - pressure swings on load changes, superheater and desuperheater interactions, and coordination drift between boiler and turbine - and learn how DCS-resident control and PID tuning are applied to keep those loops steady through load-following duty.

Curriculum

What You Learn in the STB835 Steam Turbine & Boiler Control Course

STB835 moves from steam cycle and control-mode fundamentals into applied boiler-turbine coordination, drum level, steam pressure and temperature control, and the interaction between combustion control and turbine response. After completing the course, attendees can read and evaluate a coordinated control scheme, recognize the causes of pressure swings and coordination drift between boiler and turbine, and apply PID tuning and DCS-resident control strategies to keep those loops steady through load-following duty.

The course covers the following topics.

Module 01 · 5 topics

Steam turbine & boiler control fundamentals

  • Introduction to power plant process control: boiler, turbine, and balance-of-plant systems
  • Steam cycle fundamentals and the boiler-turbine-generator relationship
  • Control loop terminology for power generation and utility steam service
  • Overview of DCS-resident control for boiler and turbine systems
  • Load dispatch, generation demand, and unit ramp rates
Module 02 · 6 topics

Boiler-turbine coordination & control modes

  • Boiler Follow, Turbine Follow, and Coordinated Control modes
  • Boiler master pressure control and turbine demand signals
  • Keeping steam production and turbine demand in balance during load changes
  • Diagnosing pressure swings caused by a poorly tuned coordination scheme
  • Load-following duty: daily and weekly ramp dynamics
  • Coordination drift between boiler and turbine, and how to recognize it
Module 03 · 6 topics

Drum level, pressure & steam temperature control

  • Drum-level control strategies: single-element, two-element, and three-element control
  • Feedwater control and its interaction with drum level
  • Superheater, desuperheater, and reheater steam temperature control
  • Spray valve tuning and steam temperature excursions along the steam path
  • Turbine speed and load control loops
  • Steam-path interactions and their effect on turbine metal stress
Module 04 · 5 topics

Combustion interaction & advanced topics

  • Combustion air-fuel trim and furnace draft control
  • Multi-fuel firing and furnace pressure control
  • How combustion control response interacts with turbine demand as load shifts
  • Diagnosing oscillation and valve stiction on boiler and turbine loops
  • Applying PID tuning and DCS-resident APC to boiler-turbine coordination loops

Once these topics are complete, engineers can evaluate a plant's coordinated control scheme and apply tuning and diagnostic methods to boiler-turbine loops rather than treating boiler and turbine control as separate problems.

Who the Course Is For

STB835 is built for the people responsible for coordinating boiler and turbine control in power generation and utility steam systems: power plant engineers, process control engineers, DCS technicians, and boiler and turbine operators. BLR217 (Boiler Control Systems) or equivalent plant experience is helpful but not required, because the course starts from steam cycle and control-mode fundamentals before moving into applied coordination.

01

Power plant & process control engineers

Gain a structured understanding of Boiler Follow, Turbine Follow, and Coordinated Control modes, plus the tuning methods used to keep steam production and turbine demand in balance through load changes.

02

DCS technicians & instrumentation engineers

Learn to recognize coordination drift, pressure swings, and steam temperature excursions between boiler and turbine loops, and connect those symptoms back to the control scheme causing them.

03

Boiler & turbine operators

Build a working knowledge of drum level, steam pressure, and steam temperature control alongside turbine speed and load control, so day-to-day operating decisions account for both sides of the coordination.

Bring your whole team

STB835 also suits full teams from a single power plant or utility site. Group participation works well ahead of a unit upgrade, a coordinated control retune, or a shift to more load-following duty, and companies use the course for technical onboarding and control room readiness programs. Onsite corporate training is available on request so a team trains together on its own boiler-turbine coordination scheme.

Schedule On-Site Training
Certification & materials

Certification and Course Materials

STB835 attendees receive a PiControl STB835 Completion Certificate, which supports professional development records and can be added to a resume or LinkedIn profile. Course material consists of training slides covering boiler-turbine coordination, control modes, and steam-path control, plus the certificate of completion.

Engineers who want the boiler-specific foundation before this course typically start with BLR217 (Boiler Control Systems), and PiControl offers follow-on courses such as APC200 for engineers moving into advanced process control on boiler and turbine loops.

  • Completion certificate
  • Boiler-turbine coordination & control-mode training
  • Drum level & steam temperature control practice
  • Combustion-turbine interaction troubleshooting
  • Follow-up guidance
  • BLR217 & APC200 pathway
View Training Schedule
PiControl Solutions
Certificate of Completion
STB835
Steam Turbine & Boiler Control
Instructor
Date
FAQ

STB835 Frequently Asked Questions

Short answers to the questions engineers ask most before enrolling in the STB835 Steam Turbine & Boiler Control course.

STB835 runs as 2 days of classroom training or 16 hours online. The classroom format is instructor-led, and the online format is self-paced so engineers can complete it around plant duties.
STB835 is designed for power plant engineers, process control engineers, DCS technicians, and boiler and turbine operators. Anyone responsible for boiler-turbine coordination or steam-path control in a power generation or utility steam system benefits from the course.
BLR217 (Boiler Control Systems) or equivalent plant experience is helpful but not required. STB835 starts from steam cycle and control-mode fundamentals before moving into applied boiler-turbine coordination.
Attendees learn turbine speed and load control, Boiler Follow, Turbine Follow, and Coordinated Control modes, drum level and steam pressure and temperature control, and how combustion control response interacts with turbine demand as load changes.
BLR217 (Boiler Control Systems) focuses on combustion control, drum-level control, and boiler-specific tuning strategies inside the boiler. STB835 moves outward to the coupling between boiler and turbine, covering coordination control modes and turbine speed and load control. Many engineers take BLR217 first.
Attendees receive a PiControl STB835 Completion Certificate. It documents completion of the course and can be used for professional development records or added to a resume or LinkedIn profile.
Yes. STB835 is not tied to any single DCS platform or unit type, because the coordination methods are based on the underlying steam cycle and control-mode dynamics rather than a specific vendor's hardware. See PiControl's power plant process control page for how these strategies apply across boiler, turbine, and combustion systems.
Yes. Group participation works well ahead of a unit upgrade or a coordinated control retune, and onsite corporate training is available on request so a team trains together on its own boiler-turbine coordination scheme.
Enroll now

Request Info for STB835

Request course info for STB835 to give your engineering team a practical steam turbine and boiler control course, from coordination fundamentals through drum level and steam-path tuning, with a completion certificate. Online, 2-day classroom, and onsite formats are available, so teams in any location or time zone can start. New to boiler control? Start with BLR217 (Boiler Control Systems), or return to the full training catalog.

Related: Process control software for power plants. Questions: [email protected], Tel: (832) 495 6436.